Product
Skid-Mounted Distillation Purification Unit with Glassware and Controls
Designed for high-efficiency separation, purification, and solvent recovery across chemical, pharmaceutical, petrochemical, and environmental protection industries, our Skid-Mounted Distillation Purification Unit is a fully integrated, pre-assembled turnkey solution engineered to deliver consistent, reliable performance while minimizing on-site installation time and operational costs.
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Skid-Mounted Distillation Purification Unit with Glassware and Controls
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Product Details
Product Attributes
Core Product Advantages
Fully Skid-Mounted, Turnkey Design
The entire distillation system, including distillation columns, reboilers, condensers, reflux drums, heat exchangers, pumps, valves, instrumentation, and control panels, is pre-fabricated, pre-piped, and pre-tested on a single skid base. This eliminates complex on-site civil construction and piping work, enabling rapid deployment, commissioning, and production start-up, with a 70% reduction in installation time compared to traditional field-erected distillation units.
High-Efficiency Distillation & Purification Performance
Equipped with advanced fractional distillation technology, the unit achieves precise separation of multi-component mixtures, with a separation efficiency of up to 99.9% for target components. It supports continuous or batch distillation modes, and is optimized for solvent recovery, ethanol/water separation, crude oil fractionation, waste solvent purification, and fine chemical intermediate separation, effectively reducing raw material consumption and production costs while meeting strict environmental discharge standards.
Fully Customizable to Process Requirements
We offer fully customized solutions tailored to your specific process parameters, including:
- Custom distillation column types (packed columns, tray columns, thin-film evaporators) and internal structures
- Flexible capacity ranges from 50L/h to 10,000L/h, adaptable to pilot-scale R&D and large-scale industrial production
- Material options including 304/316L stainless steel, Hastelloy, and titanium alloy, compatible with corrosive, high-temperature, and high-pressure working conditions
- Custom control systems (PLC/DCS automatic control, manual operation, remote monitoring) to meet different automation requirements
- Optional auxiliary systems: vacuum systems, heat recovery systems, explosion-proof designs, and CIP (Clean-in-Place) systems
Intelligent Control & Safe Operation
The unit is integrated with a fully automated control system, featuring real-time monitoring of temperature, pressure, flow rate, liquid level, and other key process parameters, with automatic adjustment of reflux ratio, feeding rate, and heating power. It is equipped with multiple safety protection functions, including over-temperature, over-pressure, and liquid level alarms, emergency shutdown systems, and explosion-proof configurations for hazardous working environments, ensuring long-term stable and safe operation.
Energy-Saving & Environmentally Friendly Design
Optimized heat integration and heat recovery systems reduce energy consumption by 30-50% compared to conventional distillation units. The closed-loop design minimizes solvent volatilization and emissions, effectively reducing VOCs (Volatile Organic Compounds) discharge, in full compliance with international environmental protection standards (ASME, CE, ISO).
Key Technical Specifications (Customizable)
Wide Range of Applications
- Chemical Industry: Solvent recovery (methanol, ethanol, acetone, etc.), fine chemical intermediate separation, waste liquid purification
- Pharmaceutical Industry: solvent recovery in pharmaceutical production, traditional Chinese medicine extraction and separation
- Petrochemical Industry: Crude oil fractionation, naphtha separation, light hydrocarbon recovery
- Environmental Protection: Industrial waste solvent recycling, wastewater organic matter separation, VOCs treatment
- Food & Beverage Industry: Alcohol distillation, essential oil extraction, food additive purification
- New Energy & Battery Industry: Lithium battery electrolyte recovery, electrolyte solvent purification
Comprehensive After-Sales Support
- Free process design and technical consultation
- On-site installation guidance, commissioning, and operator training
- 24/7 global after-sales technical support
- Long-term spare parts supply and equipment maintenance services
- Customized upgrade solutions for existing production lines
Main Material
Stainless Steel、carbon steel、Nickel and nickel-based alloys、Titanium & titanium alloys、Copper&copper alloys、Zirconium&zirconium alloys, etc...
Production Capacity
| ANNUAL OUTPUT (If device dia is more than 1000 mm, max lifting weight is 100 ton) | |||||||
| YEAR | 2017 | 2018 | 2019 | 2020 | 2021 | 2022 | 2023 |
| REACTOR | 129 | 133 | 177 | 180 | 220 | 303 | 339 |
| HEAT EXCHANGER | 119 | 132 | 153 | 210 | 260 | 375 | 452 |
| COLUMN | 112 | 128 | 177 | 147 | 180 | 285 | 317 |
| STORAGE TANK | 95 | 150 | 162 | 142 | 203 | 300 | 556 |
| SPECIAL EQUIPMENT | 190 | 106 | 98 | 119 | 138 | 350 | 378 |
| TOTAL | 645 | 647 | 707 | 798 | 1001 | 1613 | 2042 |
Features
High-Quality Construction: Fabricated from the finest premium-grade materials, this vessel is engineered to endure extreme operational conditions while preserving its structural integrity, offering reliability and longevity in even the toughest environments.
Precision Engineering: Expertly designed to manage both positive and negative pressure scenarios, making it the perfect choice for a diverse array of industrial applications, ensuring versatile and adaptable usage.
Rigorous Testing: 100% X-ray testing to ensure our products meet international standards, delivering leak-free performance and offering quality assurance.
Strong adaptability: Engineered to be applicable to a diverse range of materials and working conditions, showcasing versatility and efficiency across various operational environments.
Supply Ability & Additional Information
Supply Ability: 15-90 days
Certificate: ISO, ASME, GOST, others
Production Capacity：500 Pieces/Year
Transportation: Ocean,Rail transport,Land,Others
Payment Type: T/T, L/C, D/P，Bank Guarantee，Others
Incoterm: FOB, FCA, CFR, CIF, FAS, DDP, DAP, Others
Specification：Customized on Request
We'll help you configure a system that meets all of your research needs.
Packaging & Delivery
Selling Units: Set/Sets
Package Type: asked by buyer
Shipping Preparation: Pickling and passivation for stainless steel parts
Departure: No.9 Yangtes south Road ( No.1 Bonded Zone ), Yangzhou City, Jiangsu Province, China.
Company Overview
Founded in 1990, TongYang is a professional company specializing in developing and manufacturing chemical machinery and equipment for customers ,It has manufacturing license of grade A2 (the third type of pressure vessel) issued by state general administration of market supervision, license Key: :TS2210D94-2023. Tongyang has always been committed to the research and development, production, application of chemical machinery and equipment in fine chemical, petrochemical, food, biological and pharmaceutical industries. Our technology in develop distillation tower and separation equipment attain domestic leading level, Keep pace with international advanced level.
Provide turnkey projects
Our team can provide you with turnkey engineering, you do not have to worry about the installation is not professional, we will complete the installation and debugging according to your specific requirements, at the same time, a professional training, to solve your worries.
Competitive Advantage
Abundant experience: more than 30 years experience in non-ferrous metal cladding and production;
Technical consulting service: technical consulting on material, welding, NDE, Welding, Heat treatment ;
Independent inspection service; in-process inspection, final inspection; Hydrostatic testing etc;
Transportation: have own export license, Yangzhou Port and Shanghai Port , 2.4 kilometers away from Yangzhou Port and 226 kilometers away from Shanghai Port.
Varieties of manufacturing standards to meet the needs of the global market
GB150-2011;
ASME U, U2 Certificate;
GOST 34347;
ISO14001 , ISO 45001, ISO 9001;
ASME SEC VIII DIV.1，ASME SEC VIII DIV.2 ; f.PED 97/23/EC with CE certificate;
Workshop Photos
Production workshop
Production workshop
Production workshop
Production Certification
Consultation
Address
No. 9 Yangtes south Road (No. 1 Bonded Zone), Yangzhou, Jiangsu China
Copyright©2023 Yangzhou Tongyang Chemical Equipment Co., Ltd.