Fully Automatic Blowing and Capturing Device Second Trap Heat Exchanger

Product Attributes

The Second Collector is a robust, dual-path pressure vessel engineered to deliver exceptional performance in critical industrial separation, scrubbing, and heat transfer operations. Designed for versatility and reliability, this equipment is optimized to handle demanding process conditions while adhering to stringent safety and quality standards.

Core Design & Material Specifications

At its heart, the vessel features a dual-compartment structure: an inner shell (process side) and a tube/jacket side, each tailored to distinct operational requirements.

Inner Shell (Process Side): Constructed from S31603 stainless steel, a material renowned for its superior corrosion resistance and mechanical strength, this section is engineered to operate at a design pressure of -0.1 MPa and a maximum design temperature of 160ºC. It is specifically configured to process a wide range of industrial materials, including corrosive fluids, high-temperature vapors, and particulate-laden streams, making it ideal for applications where material compatibility and thermal stability are paramount.

Tube/Jacket Side: Fabricated from Q235B carbon steel, this compartment is rated for a design pressure of 0.33 MPa and a maximum design temperature of 80ºC, utilizing hot water as the heat transfer medium. This design enables precise thermal regulation, supporting efficient heat exchange between the process stream and the heating medium to optimize energy utilization.

To ensure structural integrity and operational safety, the vessel undergoes rigorous hydrostatic testing: the inner shell is validated at 0.16 MPa, while the tube/jacket side is tested at 0.43 MPa-exceeding design pressures to confirm resilience under extreme conditions. With a net weight of 2900 kg and a baffle spacing of 950 mm, the vessel is engineered for stable, long-term performance, with a heat transfer area optimized to facilitate efficient thermal exchange between process fluids and the heating medium.
 

Industrial Applications

The Second Collector is a versatile workhorse across a spectrum of high-stakes industries, where it excels in roles ranging from gas scrubbing to heat recovery:

Chemical Processing: Deployed as a scrubber to remove entrained particulates, liquid droplets, or corrosive contaminants from process gas streams, protecting downstream equipment and ensuring compliance with emissions regulations. It also supports phase separation in petrochemical refining, separating liquid and vapor phases to maintain product purity.
 

Pharmaceutical Manufacturing: Used in the purification of active pharmaceutical ingredients (APIs), where it captures fine liquid droplets from vapor streams to preserve product integrity and meet stringent quality standards for pharmaceutical production.

Environmental Protection: Integrated into waste gas treatment systems to capture harmful pollutants, such as acid mists or particulate matter, reducing environmental impact and supporting sustainable industrial practices.

Energy & Heat Recovery: Functioning as a heat exchanger, it recovers waste heat from high-temperature process streams, transferring thermal energy to the jacket side's hot water system to improve overall energy efficiency and reduce operational costs.

Quality & Compliance

Manufactured in accordance with the national standard GB/T151-2014 and holding a Class A2 manufacturing license for pressure vessels, this equipment adheres to rigorous quality control protocols at every stage of production. From material selection to final testing, every component is validated to meet the most demanding industry requirements for safety, reliability, and performance.

Whether deployed as a standalone unit or integrated into a larger process system, the Second Collector provides a robust, efficient solution for industrial separation and heat transfer operations, helping operators achieve optimal process outcomes while minimizing downtime and maintenance requirements.

Main Material

Stainless Steel 、carbon steel 、Nickel and nickel-based alloys 、Titanium & titanium alloys 、Copper & copper alloys 、Zirconium & zirconium alloys, etc...

Production Capacity

Features

High-Quality Construction: Fabricated from the finest premium-grade materials, this vessel is engineered to endure extreme operational conditions while preserving its structural integrity, offering reliability and longevity in even the toughest environments.
Precision Engineering: Expertly designed to manage both positive and negative pressure scenarios, making it the perfect choice for a diverse array of industrial applications, ensuring versatile and adaptable usage.
Rigorous Testing: 100% X-ray testing to ensure our products meet international standards, delivering leak-free performance and offering quality assurance.
Strong adaptability: Engineered to be applicable to a diverse range of materials and working conditions, showcasing versatility and efficiency across various operational environments.

Supply Ability & Additional Information

Supply Ability: 15-90 days 

Certificate: ISO, ASME, GOST, others 

Production Capacity：500 Pieces/Year 

Transportation: Ocean,Rail transport,Land,Others 

Payment Type: T/T, L/C, D/P，Bank Guarantee，Others 

Incoterm:  FOB, FCA, CFR, CIF, FAS, DDP, DAP, Others 

Specification：Customized on Request 

We'll help you configure a system that meets all of your research needs.

Packaging & Delivery

Selling Units: Set/Sets 

Package Type: asked by buyer 

Shipping Preparation: Pickling and passivation for stainless steel parts 

Departure: No.9 Yangtes south Road ( No.1 Bonded Zone ), Yangzhou City, Jiangsu Province, China.