Product
Steel Methanol Ethanol Distillation Kettle Reboiler Heat Exchanger Reactor
The kettle reboiler is a vital heat exchange device in the petrochemical, coal chemical, and refining sectors, playing a crucial role in distillation processes by vaporizing the bottom liquid of distillation columns to sustain mass and heat equilibrium, thus enabling efficient component separation.
Keywords:
Steel Methanol Ethanol Distillation Kettle Reboiler Heat Exchanger Reactor
Product Details
Product Attributes
The kettle reboiler is a vital heat exchange device in the petrochemical, coal chemical, and refining sectors, playing a crucial role in distillation processes by vaporizing the bottom liquid of distillation columns to sustain mass and heat equilibrium, thus enabling efficient component separation.
Structural Design & Features
It integrates heat transfer and vapor-liquid separation in a single unit, featuring a shell-and-tube structure with a dedicated evaporation chamber. The tube bundle (available in U-tube or fixed tube-sheet designs) ensures efficient heat transfer, while the shell side provides sufficient space for liquid boiling and phase separation, minimizing entrainment. Materials are selected based on process requirements, including carbon steel (e.g., ASTM A516), stainless steel (304, 316L), or corrosion-resistant alloys (Hastelloy, Inconel) for aggressive media.
Typical Applications
Application Advantages
Fouling & Viscosity Tolerance: Ideal for processing high-viscosity, fouling-prone fluids (e.g., heavy oil, polymer-rich streams) where conventional reboilers fail.
Operational Stability: Provides consistent vapor flow and composition, enhancing distillation column efficiency and product purity.
Maintenance-Friendly: Removable tube bundles allow easy cleaning, inspection, and replacement, reducing downtime.
Standard Compliance: Meets international standards like ASME BPVC, GB/T 151, ensuring safety and interoperability in global projects.
In essence, the kettle reboiler is an irreplaceable solution for industrial distillation, delivering tailored performance for diverse processes while adhering to stringent engineering and safety norms. It empowers sectors like oil refining, methanol production, and petrochemical synthesis to achieve high-purity separation and energy-efficient operation
Main Material
Stainless Steel、carbon steel、Nickel and nickel-based alloys、Titanium & titanium alloys、Copper&copper alloys、Zirconium&zirconium alloys, etc...
Production Capacity
| ANNUAL OUTPUT (If device dia is more than 1000 mm, max lifting weight is 100 ton) | |||||||
| YEAR | 2017 | 2018 | 2019 | 2020 | 2021 | 2022 | 2023 |
| REACTOR | 129 | 133 | 177 | 180 | 220 | 303 | 339 |
| HEAT EXCHANGER | 119 | 132 | 153 | 210 | 260 | 375 | 452 |
| COLUMN | 112 | 128 | 177 | 147 | 180 | 285 | 317 |
| STORAGE TANK | 95 | 150 | 162 | 142 | 203 | 300 | 556 |
| SPECIAL EQUIPMENT | 190 | 106 | 98 | 119 | 138 | 350 | 378 |
| TOTAL | 645 | 647 | 707 | 798 | 1001 | 1613 | 2042 |
Features
High-Quality Construction: Fabricated from the finest premium-grade materials, this vessel is engineered to endure extreme operational conditions while preserving its structural integrity, offering reliability and longevity in even the toughest environments.
Precision Engineering: Expertly designed to manage both positive and negative pressure scenarios, making it the perfect choice for a diverse array of industrial applications, ensuring versatile and adaptable usage.
Rigorous Testing: 100% X-ray testing to ensure our products meet international standards, delivering leak-free performance and offering quality assurance.
Strong adaptability: Engineered to be applicable to a diverse range of materials and working conditions, showcasing versatility and efficiency across various operational environments.
Supply Ability & Additional Information
Supply Ability: 15-90 days
Certificate: ISO, ASME, GOST, others
Production Capacity:500 Pieces/Year
Transportation: Ocean,Rail transport,Land,Others
Payment Type: T/T, L/C, D/P,Bank Guarantee,Others
Incoterm: FOB, FCA, CFR, CIF, FAS, DDP, DAP, Others
Specification:Customized on Request
We'll help you configure a system that meets all of your research needs.
Packaging & Delivery
Selling Units: Set/Sets
Package Type: asked by buyer
Shipping Preparation: Pickling and passivation for stainless steel parts
Departure: No.9 Yangtes south Road ( No.1 Bonded Zone ), Yangzhou City, Jiangsu Province, China.
Company Overview
Founded in 1990, TongYang is a professional company specializing in developing and manufacturing chemical machinery and equipment for customers ,It has manufacturing license of grade A2 (the third type of pressure vessel) issued by state general administration of market supervision, license Key: :TS2210D94-2023. Tongyang has always been committed to the research and development, production, application of chemical machinery and equipment in fine chemical, petrochemical, food, biological and pharmaceutical industries. Our technology in develop distillation tower and separation equipment attain domestic leading level, Keep pace with international advanced level.

Provide turnkey projects
Our team can provide you with turnkey engineering, you do not have to worry about the installation is not professional, we will complete the installation and debugging according to your specific requirements, at the same time, a professional training, to solve your worries.
Competitive Advantage
Abundant experience: more than 30 years experience in non-ferrous metal cladding and production;
Technical consulting service: technical consulting on material, welding, NDE, Welding, Heat treatment ;
Independent inspection service; in-process inspection, final inspection; Hydrostatic testing etc;
Transportation: have own export license, Yangzhou Port and Shanghai Port , 2.4 kilometers away from Yangzhou Port and 226 kilometers away from Shanghai Port.
Varieties of manufacturing standards to meet the needs of the global market
GB150-2011;
ASME U, U2 Certificate;
GOST 34347;
ISO14001 , ISO 45001, ISO 9001;
ASME SEC VIII DIV.1,ASME SEC VIII DIV.2 ; f.PED 97/23/EC with CE certificate;
Workshop Photos
Production workshop
Production workshop
Production workshop
Production Certification
Consultation
Copyright©2023 Yangzhou Tongyang Chemical Equipment Co., Ltd.